Dry Ice Blasting Comparison
If you are experiencing prolonged downtime, high costs for secondary waste disposal or costly wear and tear on equipment it’s time to evaluate your cleaning process and measure it against the Hailstorm dry ice blasting process.
Hailstorm dry ice blasting is an environmentally-, employee- and equipment-friendly alternative to most conventional surface preparation and cleaning methods.
Compare your current cleaning process to the dry ice blast cleaning process and see how Hailstorm can add value to your business through improved productivity, reduced waste and lower costs.
Top 10 Reasons Dry Ice Blasting is Superior:
- Superior clean: fewer cleaning cycles = less downtime
- Machines can be cleaned in place: dry ice blasting is a dry process and requires no disassemble/reassemlby which means much less downtime
- Quicker clean: less resource = more runtime = more profits
- Non-abrasive, nonflammable and nonconductive: dry ice blasting won’t damage most substrates and can be used safely on electrical components
- No secondary waste clean up: this not only saves additional cleanup labor and expense, but also means temporary containment areas can possibly be reused – an additional cost savings
- Can get into tight spaces that many other methods can not
- Environmentally friendly: meets USDA, FDA and EPA guidelines
- Operator safety: no exposure to chemicals or grit media
- Operator efficiency: not as labor intensive as traditional cleaning methods
- Clean enough for the food industry, strong enough(1) for everything else
|Cleaning Method||Secondary Waste||Electrically Conductive||Abrasive||Toxic||Effectiveness|
* Upon contact, traditional blasting materials become contaminated when used to clean hazardous substances and objects. These blasting materials are also then classified as toxic waste and require appropriate safe disposal.
This process results in some level of cleanliness and roughness with sand being the most common blasting media. Like all open blasting, sandblasting creates fugitive dust, and this dust is usually toxic. In all cases, it is a nuisance, creating mess and dramatically shortening the life of all nearby moving parts through wear.
Hailstorm dry ice blasting uses nonabrasive dry ice that won’t wear away the surface being cleaned and won’t create additional waste for disposal. You can also take the Hailstorm dry ice blasting system to your equipment – cleaning it in place without risky and time-consuming material handling. Hailstorm dry ice blasting is the logical choice when no surface roughness is desired.
Soda Blasting is generally an effective cleaning method. However, Soda Blasting, like all open blasting, creates a great deal of secondary waste. Often, the time spent blasting is matched, if not doubled by the time it takes to clean up the extra waste soda blasting creates. In fact, the residue and waste left behind by soda blasting can adhere to wood and other substrates being blasted.
Hailstorm dry ice blasting uses nonabrasive dry ice that often surpasses the clean left behind by soda, but does so without leaving any secondary waste to dispose of. There is also some debate as to the effects soda blasting can have on the PH levels of the soil it comes into contact with after blasting. Since Hailstorm leaves no secondary waste to attend to, the entire project time and the secondary mess are drastically reduced.
(Ultra-)High Pressure Water Blasting
While it is among the fastest methods of cleaning, water blasting nevertheless has limited applications. On steel surfaces, for example, it cannot create any specific surface profile, which is a key parameter in paint performance. Also, the use of water induces flash rusting, which makes paint or coating application more difficult and risky. Furthermore the use of water blasting on production equipment including automated welding lines, presses, motors and machine tools can result in severe electrical problems. Many customers tell us that water blasting is the quickest way to burn up a motor.
Hailstorm dry ice blasting can be used on any variety of materials as well as on or near electrical equipment. Because dry ice evaporates quickly, equipment stays clean and dry. Waste streams are minimized as no additional waste (such as wastewater) results from the cleaning process.
Most solvent cleaning processes involve substances that are detrimental to the environment and worker safety. When solvents are used to dissolve unwanted surface materials, a subsequent flushing, rinsing or hand tool operation is frequently required to remove the dissolved materials. Equipment must often be disassembled or extensively prepared prior to the solvent cleaning to protect sensitive portions. Solvent management and disposal are also costly issues for businesses.
Hailstorm dry ice blasting dissolves and blasts away unwanted material in one step. Like solvent baths, the Hailstorm dry ice blasting process can simultaneously clean numerous objects with differing, complex geometries. Plus, Hailstorm dry ice blasting systems provide safe, thorough, in-place cleaning for components, subassemblies and complete machines. The dry ice evaporates on contact with the surface, preventing the creation of any secondary waste stream for cleanup.
Power Tool Cleaning
Power tool cleaning can provide a quick solution for flat, simple geometries-but it can also damage or wear down surfaces.
Hailstorm dry ice blasting provides the benefits of power tool cleaning without added “wear” on expensive molds and other production tooling. This, combined with an increased cleaning rate, is the reason Hailstorm dry ice blasting is rapidly replacing power tool cleaning in these operations.
Hand Tool Cleaning
Quick, easy tasks that would take too long to set up for more mechanized approaches are often accomplished by employees who clean only defined areas and use specified hand tools that may end up damaging your equipment.
Hailstorm dry ice blasting is the ideal tool for these “easy” jobs. When performed by trained employees using specific nozzles and according to various other parameters, the Hailstorm dry ice blast cleaning process results in 10 to 20 times less labor hours required for cleaning.